Rebuilding the Shay (part 5) – boiler and gas tank

Since the last update, I have had the boiler tested by the helpful people in my local model engineering society. They also had a look at the gas tank. 

Garden-gauge steam locomotives, particularly those with commercially-made boilers, don’t normally need annual boiler testing. However, this kit languished in a cupboard for 20 years, and there was no certification paperwork with it. So I felt it would be a good precaution to get it formally pressure-tested before I try to run it.

The boiler is sound, which is a relief. 

The gentlemen who did the boiler testing also inspected the gas tank. Although they aren’t able to pressure-test it (being a gas tank, it is tested in a different way to testing a boiler), they were of the opinion that the gas tank was professionally made. The tank itself seems sound, but there was a leak coming from the valve. There is a slot on top of the valve by which it can be tightened, but this needs a special screwdriver (see picture). In the picture you can also see the screwdriver bit which I modified (with a hacksaw). With some gas in the tank, I immersed it in luke-warm water, and confirmed that there aren’t any bubbles.

The next step is to put everything back together again, complete the assembly, and put some fire inside it.

Justin – 11 June 2022

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