{"id":931,"date":"2023-02-13T23:14:05","date_gmt":"2023-02-13T23:14:05","guid":{"rendered":"https:\/\/www.wis.co.uk\/blog\/?p=931"},"modified":"2024-05-06T14:26:40","modified_gmt":"2024-05-06T14:26:40","slug":"rebuilding-the-shay-part-8-bogies","status":"publish","type":"post","link":"https:\/\/www.wis.co.uk\/blog\/rebuilding-the-shay-part-8-bogies","title":{"rendered":"Rebuilding the Shay (part 8) &#8211; bogies"},"content":{"rendered":"\n<p>It&#8217;s been a few months <a href=\"https:\/\/www.wis.co.uk\/blog\/rebuilding-the-shay-part-7-setting-things-on-fire\">since I did anything with the Shay<\/a> &#8211; life is like that. <\/p>\n\n\n\n<p>I believe that the wheels of this locomotive were originally designed for G-scale. I say this with reasonable confidence because the flanges are too big, and they bump on the sleepers on 16mm Peco track. Here is one of the bogies, seen from underneath.<\/p>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-large\"><img src=\"https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6621-2-768x1024.jpg\" alt=\"\" class=\"wp-image-933\" height=\"NaN\" srcset=\"https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6621-2-768x1024.jpg 768w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6621-2-225x300.jpg 225w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6621-2-1152x1536.jpg 1152w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6621-2-1536x2048.jpg 1536w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6621-2-scaled.jpg 1920w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/figure><\/div>\n\n\n\n<p>I tried a few times to get the bogies apart. Unfortunately, the gears are a tight fit on the axles and won&#8217;t come off. Also unfortunately, the bogies are soldered together, and I didn&#8217;t want to have to rebuild them, So I investigated how I might reduce the flanges whilst the wheels remained in the bogies.<\/p>\n\n\n\n<p>I made a wooden jig to hold the bogie, and attached various bits to a board to support my cordless drill and the jig. There is also another piece of wood that holds the trigger on the drill. Using the driveshaft and gears seemed like a logical thing to do, but when I held the file against the flange to wear it down a bit, I quickly realised that this was putting un-necessary stress on both the universal joint and on the gears. The grub screws also kept coming loose. <\/p>\n\n\n\n<figure class=\"wp-block-gallery columns-2 is-cropped\"><ul class=\"blocks-gallery-grid\"><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" width=\"1024\" height=\"768\" src=\"https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6665-1024x768.jpg\" alt=\"\" data-id=\"934\" data-full-url=\"https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6665-scaled.jpg\" data-link=\"https:\/\/www.wis.co.uk\/blog\/?attachment_id=934\" class=\"wp-image-934\" srcset=\"https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6665-1024x768.jpg 1024w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6665-300x225.jpg 300w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6665-768x576.jpg 768w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6665-1536x1152.jpg 1536w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6665-2048x1536.jpg 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" width=\"1024\" height=\"768\" src=\"https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6667-1024x768.jpg\" alt=\"\" data-id=\"935\" data-full-url=\"https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6667-scaled.jpg\" data-link=\"https:\/\/www.wis.co.uk\/blog\/?attachment_id=935\" class=\"wp-image-935\" srcset=\"https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6667-1024x768.jpg 1024w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6667-300x225.jpg 300w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6667-768x576.jpg 768w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6667-1536x1152.jpg 1536w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6667-2048x1536.jpg 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure><\/li><\/ul><\/figure>\n\n\n\n<p>So I rotated the bogie-holding jig through 90 degrees and held the axle directly in the cordless drill. This worked much better. It involved removing a boss from the left end of the bogies and tightening the screws that hold the wheel to the axle, but this was much more satisfactory, and in the space of a few minutes I had filed down one wheel sufficiently that it no longer bumped along the track. <\/p>\n\n\n\n<figure class=\"wp-block-gallery columns-2 is-cropped\"><ul class=\"blocks-gallery-grid\"><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" width=\"1024\" height=\"768\" src=\"https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6669-1024x768.jpg\" alt=\"\" data-id=\"936\" data-full-url=\"https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6669-scaled.jpg\" data-link=\"https:\/\/www.wis.co.uk\/blog\/?attachment_id=936\" class=\"wp-image-936\" srcset=\"https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6669-1024x768.jpg 1024w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6669-300x225.jpg 300w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6669-768x576.jpg 768w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6669-1536x1152.jpg 1536w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6669-2048x1536.jpg 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img loading=\"lazy\" width=\"1024\" height=\"768\" src=\"https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6671-1024x768.jpg\" alt=\"\" data-id=\"937\" data-full-url=\"https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6671-scaled.jpg\" data-link=\"https:\/\/www.wis.co.uk\/blog\/?attachment_id=937\" class=\"wp-image-937\" srcset=\"https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6671-1024x768.jpg 1024w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6671-300x225.jpg 300w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6671-768x576.jpg 768w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6671-1536x1152.jpg 1536w, https:\/\/www.wis.co.uk\/blog\/wp-content\/uploads\/2023\/02\/IMG_6671-2048x1536.jpg 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure><\/li><\/ul><\/figure>\n\n\n\n<p>Repeat with the other wheel on the same axle. <\/p>\n\n\n\n<p>The jig was adjusted to drive the other axle, and its two wheels were similarly filed down. The exact diameter of the flange is not critical. A bit of filing on the sides of the flange removes any burrs. <\/p>\n\n\n\n<p>Repeat with the other bogie, and the wheels now run properly on the track.  <\/p>\n","protected":false},"excerpt":{"rendered":"<p>It&#8217;s been a few months since I did anything with the Shay &#8211; life is like that. I believe that the wheels of this locomotive were originally designed for G-scale. I say this with reasonable confidence because the flanges are &hellip; <a href=\"https:\/\/www.wis.co.uk\/blog\/rebuilding-the-shay-part-8-bogies\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":3,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[4,12,71],"tags":[27,72,33],"_links":{"self":[{"href":"https:\/\/www.wis.co.uk\/blog\/wp-json\/wp\/v2\/posts\/931"}],"collection":[{"href":"https:\/\/www.wis.co.uk\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.wis.co.uk\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.wis.co.uk\/blog\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/www.wis.co.uk\/blog\/wp-json\/wp\/v2\/comments?post=931"}],"version-history":[{"count":3,"href":"https:\/\/www.wis.co.uk\/blog\/wp-json\/wp\/v2\/posts\/931\/revisions"}],"predecessor-version":[{"id":963,"href":"https:\/\/www.wis.co.uk\/blog\/wp-json\/wp\/v2\/posts\/931\/revisions\/963"}],"wp:attachment":[{"href":"https:\/\/www.wis.co.uk\/blog\/wp-json\/wp\/v2\/media?parent=931"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.wis.co.uk\/blog\/wp-json\/wp\/v2\/categories?post=931"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.wis.co.uk\/blog\/wp-json\/wp\/v2\/tags?post=931"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}